29
VALUE ENGINEERING PROPOSAL NO 2
PROJECT: Black Rock Dam
COMPONENT: Outlet Works
Tower
FUNCTION: Control Water
ORIGINAL CONCEPT
VE CONCEPT
! Excavate the silt around the
existing tower at a 6(H):1(V) slope
to about a 40-foot depth.
! Remove existing tower and
replace with new two bay tower,
using existing pile foundation. Use
36-inch gates and tie into relined
pipe.
! Backfill silt around tower.
Notes:
! No estimate was included for
dewatering. Dewatering for this
concept may be necessary.
! The wood piles in the existing
foundation may have reached the end
of their useful life. If this concept is
carried to further design stages,
further study will be required.
! Insert a temporary bulkhead in existing outlet pipe
to prevent inflow of silt.
!
Simultaneously place 10-foot diameter precast
concrete caisson and excavate silt from inside
caisson.
! Break existing pipe with clamshell. Caisson will
extend pass pipe approximately 20 feet.
! At bottom of pipe elevation, jetting may be
possible to advance caisson. The other option would
possibly require excavation to bottom of caisson
elevation (20 feet below pipe elevation). If this
material is excavated out, it will need to be backfilled
after caisson installation.
! Caisson may be adequate as self-contained
foundation by using side friction or end friction; if
not, piles need to be installed inside of caisson or a
deeper caisson. Piles are included in this alternative.
! After caisson and piles are installed, install pilecap
and floor of tower. Two options: 1) without
dewatering, tremie concrete down to form a seal and
pile cap; or 2) dewater from inside or outside of
caisson, and work "in the dry." Dewatering is not
factored in the cost estimate.
COST ITEMS
NON-RECURRING*
LIFE CYCLE*
ORIGINAL CONCEPT
$10,500,000
VE CONCEPT (-)
$8,757,000
SAVINGS
$1,743,000
NUMBER OF UNITS (X)
1
TOTAL SAVINGS
$1,743,000
VE STUDY COSTS (-)
$20,000
IMPLEMENTATION COSTS (-)
$10,000
NET SAVINGS
$1,713,000
* CHOOSE ONE METHOD - USE NONRECURRING IF LIFE CYCLE COSTING DOES NOT
APPLY.
VEPROP.TAB